Please contact Millipore if you would like to have a brochure. It is the final purification device used before Milli-Q Water is dispensed. The POD Pak provides additional quality and insurance that trace contaminants related to specific applications are removed just before ultrapure water is delivered.
Page 19 Dimensions Note to Millipore reviewer Drawings or photos will be used here with dimensions indicated Materials of Please contact Millipore for a list of the Materials of Construction. Contents This chapter contains the following topics: Topic See Page Mechanical installation Consumable installation Software used during installation Page Mechanical Installation Mechanical installation Overview Purpose The purpose of this section is to explain how to perform the mechanical tasks associated with the Milli-Q System installation.
Page 24 Important! The Tank is empty when the Milli-Q System is before being installed. Page 26 Displays shown The following table describes the first displays shown when the Milli-Q when powering System is powered on. Page Consumable Installation Consumable installation Overview Purpose The purpose of this section is to explain how to install the consumables. The Tank is empty when the Milli-Q System is being installed.
To avoid this alarm during the installation of the Milli-Q System, put litres of water in the Tank before powering the Milli-Q System. Failure to do this Cartridge s procedure completely results in high TOC values of the product water. Page 30 RO. Press A picture is shown. The Tank is now being filled automatically. Page 31 Allow the Tank to fill until it contains at least litres of water. This water is needed for the Quantum Cartridge flush in the next part of this User Manual.
This is normal. Close the right door. Picture here showing the right door closed. Note that your Catalogue Number and Lot Number maybe different than those values shown here. Page 33 Place the other fitting. Page 34 Afterwards, dispense water for about 10 minutes.
Follow the steps below to register the installation of the POD Pak. Select Menu. Page 36 Press In this example, you choose Millipak. Press Press Press Press 3 times Page Software Used During Installation Software used during installation Overview Purpose The purpose of this section is to explain how to use the software necessary during installation. Other software functions are explained in the software chapter of this User Manual.
If this is not done, then the Milli-Q System will prematurely remind you that a particular UV Lamp needs to be replaced. You need a 1 Litre graduated cylinder before starting the Flow Calibration. Press Look at the Q- Dispenser Keypad. Wait until the Task Completion is completed Measure the amount of water in ml that was dispensed. Suppose ml was collected. The Manager Menu is explained in a different section of this chapter.
Install Progard Used to see general information about the Progard Pack exchange. Page 49 Used for sanitising the RO Cartridge s. System Cleaning Contact Millipore for more information. Set Points Display Display Contact Millipore for more information.
A table will be used to identify the various parts. Display Action Result Keypad A picture or drawing of the Q-POD Keypad will be shown here along with a table labelling the various keypad buttons. Note It is recommended to have a Millipore Field Service Representative change the various lamps in the system.
The replacement of these lamps involves removing the cover of the system. The instructions for replacing these lamps are not included in this User Manual. Open the Milli-Q System left picture here. Lift up the Pack Locking Handle. Remove the used Progard Pack.
The system will indicate that the Progard Pack is removed. Go to the next set of steps to flush the Progard Pack. Flushing The Progard Pack must be flushed out when it is newly installed. Follow the steps below. Page 71 Step Action Result Locate the clear tubing and the picture here of these items.
The POD Pak should be replaced when it appears to be clogged. Dispense water and open the vent to see if there is any trapped air. Page 74 Select Menu. Press Select Maintenance. Select it. Press Press In this example, you choose Millipak. Press Press Page 75 Press Press 3 times Cleaning the Inlet Strainer removes any trapped debris. Most of the Alert messages are related to the changing of a consumable. Types The following table summarizes the different types of Alert messages.
This type of Alarm message can be cancelled for one hour by using the Keypad. Installation 1. Operation 1. Maintenance 1. Technical Information 1. System Description The Milli-Q Plus system is a state of the art water purification system, designed to provide the final polish to water which has been pretreated by primary purification methods such as Reverse Osmosis RO , Distillation, or Deionization DI. The system provides ultrapure water for the laboratory for use in critical applications requiring the absence of interfering inorganic, organic, particulate, or microbiological material.
As a result of attention to design detail, plus strict selection and testing of materials of construction, resins, and other purification media, the system consistently produces water which exceeds Type 1 standards for Reagent Grade Water. The Milli-Q Plus system utilizes a patented purification pack concept. The design of this pack ensures minimal dead water volume and as a consequence extremely low TOC values in the purified water. The pack is constructed of pure polypropylene and is heat welded to minimize extractables associated with gluing.
The pack concept makes maintenance of the system extremely easy. The system indicates when the pack requires to be changed and this can be done quickly and easily without the use of any tools. The control box of the system utilizes a membrane keypad combined with an alphanumeric display. The alphanumeric display allows the user to monitor the status of the Milli-Q Plus system at all times.
Introduction 2. External Features 5 6 3 1 7 11 13 15 8 9 10 14 12 Front View left 1. Introduction 3. Introduction 4. Dimensions Height Depth Width Weight without purification pack with purification pack installed and full of water 9.
Introduction 5. This socket has a built in fuse holder which contains the main fuse plus a spare. Pump This magnetic drive gear pump provides a draw-off flow rate of 1. A built-in pressure relief valve regulates discharge pressure to 2.
Sensor The sensor, located at the outlet of the purification pack, is electrically connected to the PC board. The sensor continuously measures the resistivity of the product water as it exits the pack. MegMeter Display Resistivity of the water is displayed on the alphanumeric display as product , Megohm x cm.
During operate mode the inlet solenoid valve is open and the pump is running. During operate, the display will show the resistivity of the purified water as product , Megohm x cm. The set point is adjustable see Section D. Standby Mode During normal operate mode, if the button is depressed, this will switch the system to the standby mode. During standby the inlet solenoid valve is closed and the pump is not running. Therefore, the system is not producing water.
During standby the system will switch on automatically every 55 minutes and recirculate for 5 minutes. This inhibits bacterial growth and degradation of pure water Auto-Test Each time the unit goes into operate mode, it carries out an automatic test on the accuracy of the resistivity measuring system. The test result is displayed for 4 seconds before the display changes to show product water resistivity. Power Light This light, when illuminated, indicates that the unit is switched on.
Exchange Pack Light When this lamp is flashing, it indicates that the pack has been installed longer than 4 months and should be exchanged. The exchange interval is set at 4 months, but can be changed to 6 months see Section D. When this lamp is steadily illuminated, it indicates the absence of the pack; or if the pack is there, then it has not been pushed fully into place.
It removes micro-organisms and particulate matter larger than 0. Unpacking Unpack the system carefully from its container. Verify Contents: 1. Milli-Q Plus system Operation and maintenance manual Power cable Cover for point-of-use 3 meters of feed water tubing - white, 8 mm O. Purification Pack The system requires a purification pack which is not included with the unit. The purification pack must be ordered separately, The choice of purification pack depends on feed water quality.
Purification pack 2. Millipak final filter unit B. Installation 2. Battery Activation Before making water, or electrical connections initial startup the battery, to power the system memory, must be activated. Note: Switch on power immediately after battery activation. Switch system to ON for a few seconds. This will initialise the microprocessor and avoid discharging the battery. This fitting should be used to connect the system to the feed water line.
The fitting should be periodically dismantled and the filter screen should be rinsed in running water to remove entrapped particulate material. For details, please refer to exploded view shown below. Simply push-in tube to attach Tube is secured in position Push-in collet to release tube Isolating Valve A valve should be installed on the inlet water line to facilitate maintenance of the Milli-Q. Tank feed 0,1m min. Loop Feed Water Pressure The pump requires a positive feed of water.
The maximum pressure is 1 bar 15 psi. If the feed pressure is higher than 1 bar then a pressure regulator should be fitted. Pressure regulator Cat. Installation 4. Installation 5. Alternatively, the system can be mounted on the wall using the wall mounting bracket accessory, Cat. Installation 6. Pack Installation Remove plugs from pack.
Remove plugs from pack receptor inside Milli-Q. Unlock pack retaining arm on Milli-Q by pushing down on tab marked press and swinging arm to the left. Moisten 0-rings with water. Maintain position of Milli-Q with left hand. Push pack into place with right hand. Swing locking arm back into place. By pushing gently on the underside of the arm it will snap back into original position. Installation 7. Open point-of-use valve. Allow water to collect in a vessel with the tubing submerged in the vessel.
Allow system to run for 5 minutes to vessel. Close point-of-use valve. Allow system to recirculate for 5 minutes. Allow system to run to vessel for 2 minutes. Close point of use valve. Threaded adapter Remove adapter and tubing from point-of-use. Put turns of Teflon tape on threaded end of Millipak final filter unit. Screw Millipak firmly into point-of-use adapter until the vent cap is oriented to the system. Fit Millipak inside point-of-use cover.
Open vent cap on Millipak. Vent cap Allow water to purge air from Millipak. Close Millipak vent by replacing cap. Press on tabs at side of point-of-use cover.
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